Automatic Straightening Machine
1. Start the device and enter the alignment mode
2. Automatic loading is placed on the straightening tool, select the corresponding workpiece straightening program.
3. Press the automatic operation button to start the automatic alignment process
4. The floating clamping mechanism clamps the workpiece under the aerodynamic thrust.
5. The servo motor drives the workpiece to rotate, and the measuring control system collects two reference measuring points and aligning measuring points in real time
6. In the multi-measuring point mode, the control system automatically finds the straightening point according to the runout data of each straightening point
7. The workpiece rotation motor drives the workpiece to the straightening position, high point up position, and waits for straightening. In the positioning process, positive and negative control can be realized to stop the nearest high point.
8. The control system calculates the straightening amount according to the bending amount of the workpiece and drives the servo motor for straightening.
9. Once straightening is completed, the indenter returns to the nearest position close to the workpiece surface to facilitate the next time to quickly complete the straightening work.
10. When the indenter returns out of contact with the workpiece, the system can quickly calculate whether the alignment meets the expectations based on the current sensor position, without having to re-rotate the measurement. If the system perception does not reach the straightening expectation, the straightening stroke will be corrected to quickly start the next straightening, which is a "continuous point straightening" effect from the perspective of the senses.
11. The system considers that when the secondary alignment reaches the expected level, rotation measurement is started to detect the alignment effect. At the same time, the runout of other measuring points is detected, and the next alignment position and alignment stroke are determined.
12. If all measuring points are qualified, the indenter returns to feeding level.
13. The qualified signal instruction is given, and the system stores the straightening data of the workpiece, which is convenient for later query.
14. The operator loads and completes the loading of the next workpiece.
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